Submersible Level Control

FPC-43X4X

HydroTOUCH Submersible Level Controller

IP56-rated pump controller with colour touchscreen HMI, supporting up to 12 pumps and level, pressure, or temperature control.

HydroTOUCH Submersible Level Controller image 1HydroTOUCH Submersible Level Controller image 2HydroTOUCH Submersible Level Controller image 3

Overview

The HydroTOUCH range of submersible controllers are the ultimate solution for pumping systems with seamless control of up to 12 pumps. HydroTOUCH features a more versatile and larger screen than HydroWHIZ controllers, along with a more comprehensive setup wizard. Additional control inputs allow a level of unsurpassed flexibility in application.

Product Details

Enclosure

  • IP56 rated, powder-coated mild steel enclosure with inner door and removable gland plate

Protection

  • Pad-lockable mains power isolator switch
  • Circuit breaker protected low voltage control and input circuitry
  • Individual pump isolation
  • Contactor and thermal overload protection of pump motors
  • Din rail-mounted terminal connections

Control & Interface

  • HydroTOUCH colour touch screen HMI (See interface features)
  • HydroTOUCH PCB control module
  • Visual (strobe) and mutable audible (buzzer) alarms

Inputs

  • Single phase (230Vac) or three phase (400Vac) power supply
  • 2x Analogue 4-20mA inputs for level, pressure or temperature transducers
  • Up to 5x digital 24Vdc inputs for float or pressure switches or thermostats
  • Digital pulse input for flow meter
  • Standard terminal setup: Primary and secondary level transducers, backup low and high-level floats, and flow input
  • Thermal switch inputs per pump (three phase only)

Outputs

  • 1-12 pump supply outputs
  • BMS volt-free output for common fault (additional available upon request)
  • 2x Analogue 4-20mA BMS outputs for analogue readings
  • Output for solenoid valve available upon request
  • Modbus RTU Serial RS485 connections for SCADA

Function Features

  • Multi-pump Control - Control of up to 12 pumps in any number of duty, duty assist and standby pump configurations
  • Pump Limting - For limiting max flow or power requirements
  • Duty Sharing and Alternation - Adjustable duty change period and bumpless transfer
  • Pump Staging and Destaging - Additional pumps are staged into operation to maintain setpoint and destaged when no longer required
  • Staggered Pump Start and Stop - Prevents excessive current draw and reduces water surge or hammer
  • Manual Pump Control - Pump manual mode with ability to override system protections for 15 mins, before reverting back to auto mode
  • System Types - Level, pressure or temperature control modes
  • Control Directions - For emptying or filling a tank
  • Pump 1 Mode - Pump 1 can be configured as a main pump, jacking pump or a mixer
  • Level Control Mode - Controlled by 4-20mA level transducer and optional backup high- and low-level float switches
  • Maintain Minimum Level - Ensures minimum tank level is maintained
  • Well Wash Valve Control - When the system has pumped down to setpoint and the pumps have stopped, the system will open the well wash valve for 5 minutes every 24 hours
  • Tank Top-up Valve Control - Tops up tank with mains water when normal inflow of rain or treated water into tank does not keep up with demand (available upon request)
  • Auxiliary Tank Level Monitoring - Using additional level transducer in auxiliary tank, instead of backup transducer

Fault Protection

  • Protection Modes - Most protections feature adjustable modes including alarm (alarm only), lockout (alarm and pump shut-down) and inhibit (pump shut-down, no alarm)
  • High and Low Level, Pressure or Temperature Protection - Alarm and/or shutdown on high and low level, pressure or temperature depending on the system type, low pressure and flow feature auto restart attempts
  • Medium Level Protection - Provides an additional level alarm before the high or low level is reached
  • Auxiliary Tank Level Protection - High- and low-level protection from floats or level transducer in auxiliary tank
  • Auxiliary High & Low Temp Protection - If using additional temperature device instead of backup transducer (specific to temperature mode)
  • Pump Anti-seize Protection - Runs pumps periodically during low use to prevent seizing
  • Maximum Flow Protection - Activates after pumps run at max flow for 30mins, protecting the system in the event of a burst pipe
  • Pump Cycle Protection - Activates if system goes to sleep but wakes up within 5 seconds, 10 times in a row, due to a faulty non-return valve or similar fault preventing the system from maintaining pressure
  • Low Flow Protection - Alarms and/or shuts down pump or system if a pump is running but there is no flow for 30 seconds, with automatic restart attempts before activating a lockout
  • Analogue Fault Protection - Activates faults if analogue inputs fail
  • Transducer Redundancy - Switches to backup transducer if primary transducer fails (if using backup transducer)
  • Transducer Discrepancy - If difference between primary and secondary transducers exceeds a certain amount, system will use the most appropriate input relative to the setpoint to protect system from overshooting
  • Pump Overload Protection - Shuts down pumps on overload, with automatic duty alternation
  • Pump Thermal Switch Protection - For three phase pumps
  • Filter Blocked Protection - Protects the system when filters are blocked or faulty
  • UV Fault Protection - Protects the system when UV filters are faulty

Interface Features

  • Main screen with system and pump status, active faults, analogue values
  • Individual pump monitoring screen with status, run hours, number of starts, manual control with ability to override system lockouts
  • Graphical overview screen for monitoring overall system operation
  • Alarm screen with date and time stamped faults
  • Logged data screen with water usage graph, trend graphs for pressure, level and flow, pump run timers and system event counters
  • System diagnostics screen for easy fault finding, pump rotation testing
  • User friendly setup wizard for easy commissioning
  • Advanced parameter adjustment

SKU Details

Code No of Pumps Phase/Voltage Overloads
FPC-43141 Single 1 Phase / 230 Vac 0-18A
FPC-43143 Single 3 Phase / 400 Vac 0-18A
FPC-43241 Dual 1 Phase / 230 Vac 0-18A
FPC-43243 Dual 3 Phase / 400 Vac 0-18A
FPC-43341 Triplex 1 Phase / 230 Vac 0-18A
FPC-43343 Triplex 3 Phase / 400 Vac 0-18A
FPC-43441 Quad 1 Phase / 230 Vac 0-18A
FPC-43443 Quad 3 Phase / 400 Vac 0-18A

Additional Options

  • BMS – Additional BMS outputs for additional visibility
    GEN – Manual generator changeover
    ATS – Automatic generator changeover
    SMS – ME-Link SMS dialler for control and monitoring via SMS
    IOT – IoT module for communication with Propitect® IoT platform (additional platform costs apply)
    S – Soft Starter, 3 phase only

Product Support Material

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